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Sub-millisecond piezo valve actuator used for benchtop testing

May 22, 2019
Device schematic for sub-millisecond piezo actuator used for benchtop testing
Device schematic (Milner and Hutchens, fig. 1a)

A Small-scale Ballistic Cavitation (SBC) technique is available from researchers at the University of Illinois at Urbana-Champaign. A piezo actuator that would open and close in less than 5 milliseconds was required to operate the SBC. The high-speed valve dispenses pulses of air from a high-pressure chamber (up to 30 MPa or 4,300 psi) into a soft material sample. A schematic of the device is shown above.

The air pulses form cavities inside the sample that replicate the effects of ballistic damage. The figure below shows the cavities formed in the soft material sample from two different pressure levels at 0, 2 and 7 milliseconds.

Cavity formation
Cavity formation (Milner and Hutchens, fig. 1b)

Researchers determined that a high-frequency piezo valve actuator was required to operate the valve. Solenoid actuated devices did not have the combination of sub-millisecond open/close times and ability to operate at pressure levels up to 30 MPa (Milner and Hutchens 72). The researchers at UIL Urbana-Champaign asked Dynamic Structures and Materials for a valve actuator to drive the benchtop testing drive. DSM coordinated with the researchers to design a custom solution. The high frequency piezo actuator, is shown in the figure below.

Custom high frequency piezo actuator and custom housing
Custom valve actuator and housing

The sub-millisecond pulse time supplied by DSM’s piezo valve actuator allowed the researchers to build a device that modeled ballistic damage without the disadvantages of traditional ballistic testing experiments.

SBC device (Milner and Hutchens, fig. 3c)

DSM’s high frequency piezo actuator (PSA) product pages have datasheets for actuators similar to the one used in this testing device. DSM has recommended applications listed on the PSA pages and can customize this actuator architecture for new applications.

For more information on the benchtop ballistic cavitation technique, check out the Extreme Mechanics Letters journal referenced below.

Reference

Milner, M. P. and Hutchens, S. B. “A benchtop ballistic cavitation technique,” Extreme Mechanics Letters 28 (2019) 69-75.

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